Automatic Disposable Needle Assembly Machine

This Automatic Needle Assembly Machine has been designed & built under unique technologies developed by our long experienced in-house technicians. As a long experienced manufacturer of Needles, we put all our experience & know-how to the machine and it will surely give full satisfaction to users of the machine.
 
Needles are produced in many different sizes and must be handled with absolutely no damage to the sharp point. Needles and plastic parts (Hub & Cap) are fed & oriented, assembled, glued and siliconized, inspected with various systems on a typical assembly machine. Failed assemblies are pneumatically ejected into a reject bin, while completed Needles are accumulated and then output into trays as a final station of the procedure.
 
Unique systems for transfer & assembling of the machine allow very high-speed & accurate operation as well as no-damage to components including sharp point.
Out-put of the machine is 62,000~70,000 Needles per every hour and can be increased by up-skilling of operators.
 
 
Features
 

• Available with various types of Epoxy Bonds using(or U.V)
• Very High Assembly Resolution
• Higher Assembly Quality
• Automatic Operation
• Accurate & High Speed
• Superior Durability
• Minimize production coast by excellent speed & durability of machine
• Hub Corona Treatment
• Special Siliconizing System & methods to avoid Clogginess during silicon coating
• Cylinder driven JIG transfer system (old model was Belt driven-transfer system) enable to avoid dust & fragment from Belt, reduce Noise & Vibration.
• Hub & Cap supply by Vacuum system enable for Secure & stable operation.
• Siliconizing by Vertical Dipping ; Accurate & Stable operation.

Technical Specification

 
Dimension                              aprx. 7,400 x 3,500 x 1,700mm (L x W x H)
Weight                                     aprx. 3,200Kg
Electricity                               AC 3Px220/380V, 16Kw/H
Air Consumption                   Aprx. 600L/min, 6Kg/Cm²
Production Capacity              Max.68,000 ~ 70,000Pcs/Hour, (Min.55,000pcs guaranteed)
Available Production Sizes   18G to 29G
Main Frame Material              SS41 Cr Hard Coating & AL6061
Bonding Methods                   Wheel Type by Servo Controller
Using Bond                             Epoxy Adhesive or U.V.
Epoxy Drying                          Heating Tunnel, 100~110°C
Silicon Coating                       Dipping Type,
Hub Supply                             Shut Type
Hub Corona Treatment          Installed
Cannula Supply                      Lift Type
Auto Production Counter      Installed
Inspection Items                     Damaged point, Bend, Blockage, Reverse, No-Cap etc.
Inferior Needles                      Auto-Ejecting
Transfer Jigs                          400 pcs
Number of Workers               2 person
Optional Item                        
   1. Cap Auto-Feeder       Enable to reduce workers
   2. Vision Inspector        More Precise & Accurate Needle Point Inspection
   3. Silicon Cooler            Prevent Silicon Oil wastage
  
JW MEDICS CO., LTD.
 A-1010 Bucheon Daewoo Techno Park, 261, Doyak-Ro, Wonmi-Gu,
 Bucheon-City, Gyonggi-Do, 420-896, Korea
 Web site: http://www.jwmedics.co.kr, 
 Tel: 82-32-670-7691(Rep), Fax: 82-32-670-7699